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螺栓球網架和焊接球網架6大不同點
- 分類(lei):行業資訊
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- 發(fa)布時(shi)間:2022-04-12 13:15
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【概要描述】螺(luo)(luo)(luo)栓球(qiu)(qiu)(qiu)(qiu)(qiu)(qiu)網(wang)(wang)架(jia)(jia)(jia)(jia)(jia)和(he)焊(han)(han)(han)(han)(han)(han)接(jie)(jie)球(qiu)(qiu)(qiu)(qiu)(qiu)(qiu)網(wang)(wang)架(jia)(jia)(jia)(jia)(jia)同樣(yang)都是網(wang)(wang)架(jia)(jia)(jia)(jia)(jia),但(dan)是兩者還(huan)是存(cun)在一定(ding)(ding)(ding)差異的(de),下(xia)(xia)面(mian)我們主要(yao)(yao)從:生(sheng)(sheng)產(chan)(chan)(chan)質(zhi)(zhi)量(liang)(liang)、施(shi)(shi)(shi)(shi)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)、焊(han)(han)(han)(han)(han)(han)接(jie)(jie)、安(an)(an)裝(zhuang)(zhuang)精(jing)度(du)(du)、除(chu)銹(xiu)(xiu)、工(gong)(gong)(gong)(gong)(gong)(gong)(gong)程造價(jia),這6個方(fang)(fang)面(mian)來做區分。 1.生(sheng)(sheng)產(chan)(chan)(chan)質(zhi)(zhi)量(liang)(liang) 螺(luo)(luo)(luo)栓球(qiu)(qiu)(qiu)(qiu)(qiu)(qiu)網(wang)(wang)架(jia)(jia)(jia)(jia)(jia)結構(gou)(gou)采(cai)用(yong)(yong)(yong)實心(xin)球(qiu)(qiu)(qiu)(qiu)(qiu)(qiu)(45#鋼)及(ji)(ji)高(gao)(gao)強(qiang)螺(luo)(luo)(luo)栓(40cr)栓接(jie)(jie)成(cheng)型的(de)節點球(qiu)(qiu)(qiu)(qiu)(qiu)(qiu),其構(gou)(gou)件(jian)(jian)在生(sheng)(sheng)產(chan)(chan)(chan)車間(jian)(jian)(jian)內,由自(zi)動焊(han)(han)(han)(han)(han)(han)和(he)數(shu)控機床完成(cheng),標(biao)準(zhun)化(hua)程度(du)(du)高(gao)(gao),加工(gong)(gong)(gong)(gong)(gong)(gong)(gong)精(jing)度(du)(du)及(ji)(ji)質(zhi)(zhi)量(liang)(liang)易(yi)于(yu)保(bao)(bao)(bao)證(zheng),螺(luo)(luo)(luo)栓球(qiu)(qiu)(qiu)(qiu)(qiu)(qiu)上螺(luo)(luo)(luo)孔之間(jian)(jian)(jian)角(jiao)度(du)(du)精(jing)確,桿(gan)件(jian)(jian)內置(zhi)10.9S高(gao)(gao)強(qiang)螺(luo)(luo)(luo)栓,抗(kang)(kang)拉抗(kang)(kang)壓(ya),傳(chuan)(chuan)力穩(wen)定(ding)(ding)(ding)平(ping)衡,質(zhi)(zhi)量(liang)(liang)加工(gong)(gong)(gong)(gong)(gong)(gong)(gong)精(jing)良,工(gong)(gong)(gong)(gong)(gong)(gong)(gong)地(di)(di)安(an)(an)裝(zhuang)(zhuang)快(kuai)(kuai)。 焊(han)(han)(han)(han)(han)(han)接(jie)(jie)球(qiu)(qiu)(qiu)(qiu)(qiu)(qiu)結構(gou)(gou)采(cai)用(yong)(yong)(yong)空心(xin)球(qiu)(qiu)(qiu)(qiu)(qiu)(qiu)和(he)焊(han)(han)(han)(han)(han)(han)管在現(xian)場(chang)(chang)(chang)焊(han)(han)(han)(han)(han)(han)接(jie)(jie)對(dui)(dui)接(jie)(jie),受(shou)氣(qi)溫及(ji)(ji)風速(su)影(ying)響(xiang)大(da),下(xia)(xia)料及(ji)(ji)焊(han)(han)(han)(han)(han)(han)接(jie)(jie)都是手(shou)動,下(xia)(xia)料定(ding)(ding)(ding)位(wei)、焊(han)(han)(han)(han)(han)(han)接(jie)(jie),誤差大(da),精(jing)度(du)(du)低(di)(di),且焊(han)(han)(han)(han)(han)(han)縫容易(yi)出現(xian)夾渣(zha)氣(qi)孔等質(zhi)(zhi)量(liang)(liang)缺陷,二(er)級探傷通過率低(di)(di),焊(han)(han)(han)(han)(han)(han)管在焊(han)(han)(han)(han)(han)(han)接(jie)(jie)前后有(you)應(ying)力變形(xing),存(cun)在安(an)(an)全隱患,使(shi)用(yong)(yong)(yong)后持續釋放,多種(zhong)桿(gan)件(jian)(jian)之間(jian)(jian)(jian)夾角(jiao)控制(zhi)不精(jing)確,極易(yi)扭曲桿(gan)件(jian)(jian),破壞平(ping)衡傳(chuan)(chuan)力,加大(da)鋼構(gou)(gou)撓度(du)(du)。無(wu)法適應(ying)一行曲面(mian)及(ji)(ji)大(da)跨度(du)(du)的(de)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)程要(yao)(yao)求(qiu),質(zhi)(zhi)量(liang)(liang)難(nan)以保(bao)(bao)(bao)證(zheng),有(you)很(hen)大(da)局限(xian)性。 2.施(shi)(shi)(shi)(shi)工(gong)(gong)(gong)(gong)(gong)(gong)(gong) 螺(luo)(luo)(luo)栓球(qiu)(qiu)(qiu)(qiu)(qiu)(qiu)網(wang)(wang)架(jia)(jia)(jia)(jia)(jia)施(shi)(shi)(shi)(shi)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)對(dui)(dui)場(chang)(chang)(chang)地(di)(di)要(yao)(yao)求(qiu)不高(gao)(gao),需(xu)(xu)要(yao)(yao)場(chang)(chang)(chang)地(di)(di)有(you)起步架(jia)(jia)(jia)(jia)(jia)安(an)(an)裝(zhuang)(zhuang)位(wei)置(zhi)即可(ke),施(shi)(shi)(shi)(shi)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)方(fang)(fang)案靈活,可(ke)根(gen)據場(chang)(chang)(chang)地(di)(di)情(qing)況調(diao)整(zheng)(zheng)施(shi)(shi)(shi)(shi)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)方(fang)(fang)案。施(shi)(shi)(shi)(shi)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)周期(qi)短,不影(ying)響(xiang)場(chang)(chang)(chang)地(di)(di)內作(zuo)(zuo)業(ye)生(sheng)(sheng)產(chan)(chan)(chan)。 焊(han)(han)(han)(han)(han)(han)接(jie)(jie)球(qiu)(qiu)(qiu)(qiu)(qiu)(qiu)網(wang)(wang)架(jia)(jia)(jia)(jia)(jia)施(shi)(shi)(shi)(shi)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)對(dui)(dui)場(chang)(chang)(chang)地(di)(di)要(yao)(yao)求(qiu)比(bi)較高(gao)(gao),需(xu)(xu)要(yao)(yao)場(chang)(chang)(chang)地(di)(di)盡可(ke)能空曠(kuang)平(ping)整(zheng)(zheng),有(you)利于(yu)網(wang)(wang)架(jia)(jia)(jia)(jia)(jia)在地(di)(di)面(mian)拼裝(zhuang)(zhuang),能夠保(bao)(bao)(bao)證(zheng)網(wang)(wang)架(jia)(jia)(jia)(jia)(jia)的(de)拼裝(zhuang)(zhuang)質(zhi)(zhi)量(liang)(liang)。施(shi)(shi)(shi)(shi)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)周期(qi)比(bi)較長,現(xian)場(chang)(chang)(chang)焊(han)(han)(han)(han)(han)(han)接(jie)(jie)量(liang)(liang)大(da),對(dui)(dui)焊(han)(han)(han)(han)(han)(han)接(jie)(jie)人員要(yao)(yao)求(qiu)高(gao)(gao),整(zheng)(zheng)體造成(cheng)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)期(qi)周期(qi)長,影(ying)響(xiang)場(chang)(chang)(chang)地(di)(di)內作(zuo)(zuo)業(ye)生(sheng)(sheng)產(chan)(chan)(chan)。 3.焊(han)(han)(han)(han)(han)(han)接(jie)(jie) 螺(luo)(luo)(luo)栓球(qiu)(qiu)(qiu)(qiu)(qiu)(qiu)網(wang)(wang)架(jia)(jia)(jia)(jia)(jia)現(xian)場(chang)(chang)(chang)手(shou)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)焊(han)(han)(han)(han)(han)(han)接(jie)(jie)量(liang)(liang)小(xiao),焊(han)(han)(han)(han)(han)(han)縫在廠內自(zi)動焊(han)(han)(han)(han)(han)(han)焊(han)(han)(han)(han)(han)(han)接(jie)(jie),焊(han)(han)(han)(han)(han)(han)縫能夠保(bao)(bao)(bao)證(zheng)二(er)級探傷,能夠提(ti)高(gao)(gao)安(an)(an)裝(zhuang)(zhuang)質(zhi)(zhi)量(liang)(liang)。 焊(han)(han)(han)(han)(han)(han)接(jie)(jie)球(qiu)(qiu)(qiu)(qiu)(qiu)(qiu)結構(gou)(gou)現(xian)場(chang)(chang)(chang)手(shou)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)焊(han)(han)(han)(han)(han)(han)接(jie)(jie)影(ying)響(xiang)因(yin)素比(bi)較大(da),不能保(bao)(bao)(bao)證(zheng)焊(han)(han)(han)(han)(han)(han)縫探傷,從而影(ying)響(xiang)質(zhi)(zhi)量(liang)(liang)。 4.安(an)(an)裝(zhuang)(zhuang)精(jing)度(du)(du) 螺(luo)(luo)(luo)栓球(qiu)(qiu)(qiu)(qiu)(qiu)(qiu)網(wang)(wang)架(jia)(jia)(jia)(jia)(jia)70%工(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)量(liang)(liang)在工(gong)(gong)(gong)(gong)(gong)(gong)(gong)廠預制(zhi),30%工(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)量(liang)(liang)在工(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)安(an)(an)裝(zhuang)(zhuang),現(xian)場(chang)(chang)(chang)只需(xu)(xu)要(yao)(yao)扳手(shou)擰緊螺(luo)(luo)(luo)栓,簡便(bian)快(kuai)(kuai)捷(jie),每天(tian)施(shi)(shi)(shi)(shi)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)300-500平(ping)方(fang)(fang)。 焊(han)(han)(han)(han)(han)(han)接(jie)(jie)球(qiu)(qiu)(qiu)(qiu)(qiu)(qiu)結構(gou)(gou)現(xian)場(chang)(chang)(chang)焊(han)(han)(han)(han)(han)(han)接(jie)(jie)球(qiu)(qiu)(qiu)(qiu)(qiu)(qiu)安(an)(an)裝(zhuang)(zhuang)流程工(gong)(gong)(gong)(gong)(gong)(gong)(gong)序(xu)復(fu)雜:按圖(tu)下(xia)(xia)料→工(gong)(gong)(gong)(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)放線→角(jiao)度(du)(du)測算→定(ding)(ding)(ding)位(wei)點焊(han)(han)(han)(han)(han)(han)→滿焊(han)(han)(han)(han)(han)(han)→清理檢(jian)測焊(han)(han)(han)(han)(han)(han)縫。每天(tian)施(shi)(shi)(shi)(shi)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)80-150平(ping)方(fang)(fang),鋼管全部對(dui)(dui)焊(han)(han)(han)(han)(han)(han),工(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)量(liang)(liang)太大(da)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)期(qi)慢。 5.除(chu)銹(xiu)(xiu) 螺(luo)(luo)(luo)栓球(qiu)(qiu)(qiu)(qiu)(qiu)(qiu)網(wang)(wang)架(jia)(jia)(jia)(jia)(jia)材料在工(gong)(gong)(gong)(gong)(gong)(gong)(gong)廠內機械拋丸除(chu)銹(xiu)(xiu),噴漆,車間(jian)(jian)(jian)內條件(jian)(jian)好,增強(qiang)了抗(kang)(kang)腐蝕性。 焊(han)(han)(han)(han)(han)(han)接(jie)(jie)球(qiu)(qiu)(qiu)(qiu)(qiu)(qiu)網(wang)(wang)架(jia)(jia)(jia)(jia)(jia)的(de)鋼管及(ji)(ji)焊(han)(han)(han)(han)(han)(han)縫現(xian)場(chang)(chang)(chang)手(shou)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)除(chu)銹(xiu)(xiu),然(ran)后刷漆,焊(han)(han)(han)(han)(han)(han)縫部分易(yi)生(sheng)(sheng)銹(xiu)(xiu),要(yao)(yao)階段性除(chu)銹(xiu)(xiu)刷漆維護,增加后期(qi)使(shi)用(yong)(yong)(yong)成(cheng)本。 6.工(gong)(gong)(gong)(gong)(gong)(gong)(gong)程造價(jia) 螺(luo)(luo)(luo)栓球(qiu)(qiu)(qiu)(qiu)(qiu)(qiu)網(wang)(wang)架(jia)(jia)(jia)(jia)(jia)用(yong)(yong)(yong)鋼量(liang)(liang)比(bi)焊(han)(han)(han)(han)(han)(han)接(jie)(jie)球(qiu)(qiu)(qiu)(qiu)(qiu)(qiu)量(liang)(liang)整(zheng)(zheng)體加工(gong)(gong)(gong)(gong)(gong)(gong)(gong)成(cheng)本高(gao)(gao),周期(qi)快(kuai)(kuai),工(gong)(gong)(gong)(gong)(gong)(gong)(gong)廠化(hua)制(zhi)作(zuo)(zuo),現(xian)場(chang)(chang)(chang)施(shi)(shi)(shi)(shi)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)機械成(cheng)本低(di)(di),不需(xu)(xu)要(yao)(yao)搭(da)設(she)腳手(shou)架(jia)(jia)(jia)(jia)(jia),節約成(cheng)本。 焊(han)(han)(han)(han)(han)(han)接(jie)(jie)球(qiu)(qiu)(qiu)(qiu)(qiu)(qiu)材料價(jia)格低(di)(di),但(dan)現(xian)場(chang)(chang)(chang)施(shi)(shi)(shi)(shi)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)量(liang)(liang)大(da),焊(han)(han)(han)(han)(han)(han)接(jie)(jie)設(she)備(bei)較多,電(dian)費較高(gao)(gao),高(gao)(gao)級焊(han)(han)(han)(han)(han)(han)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)多,腳手(shou)架(jia)(jia)(jia)(jia)(jia)施(shi)(shi)(shi)(shi)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)平(ping)臺(tai)占用(yong)(yong)(yong)時間(jian)(jian)(jian)長,整(zheng)(zheng)體吊裝(zhuang)(zhuang)費用(yong)(yong)(yong)大(da)。
螺栓球網架和焊接球網架6大不同點
【概要描述】螺栓球網架和焊接球網架同樣都是網架,但是兩者還是存在一定差異的,下面我們主要從:生產質量、施工、焊接、安裝精度、除銹、工程造價,這6個方面來做區分。
1.生產質量
螺栓球網架結構采用實心球(45#鋼)及高強螺栓(40cr)栓接成型的節點球,其構件在生產車間內,由自動焊和數控機床完成,標準化程度高,加工精度及質量易于保證,螺栓球上螺孔之間角度精確,桿件內置10.9S高強螺栓,抗拉抗壓,傳力穩定平衡,質量加工精良,工地安裝快。
焊接球結構采用空心球和焊管在現場焊接對接,受氣溫及風速影響大,下料及焊接都是手動,下料定位、焊接,誤差大,精度低,且焊縫容易出現夾渣氣孔等質量缺陷,二級探傷通過率低,焊管在焊接前后有應力變形,存在安全隱患,使用后持續釋放,多種桿件之間夾角控制不精確,極易扭曲桿件,破壞平衡傳力,加大鋼構撓度。無法適應一行曲面及大跨度的工程要求,質量難以保證,有很大局限性。
2.施工
螺栓球網架施工對場地要求不高,需要場地有起步架安裝位置即可,施工方案靈活,可根據場地情況調整施工方案。施工周期短,不影響場地內作業生產。
焊接球網架施工對場地要求比較高,需要場地盡可能空曠平整,有利于網架在地面拼裝,能夠保證網架的拼裝質量。施工周期比較長,現場焊接量大,對焊接人員要求高,整體造成工期周期長,影響場地內作業生產。
3.焊接
螺栓球網架現場手工焊接量小,焊縫在廠內自動焊焊接,焊縫能夠保證二級探傷,能夠提高安裝質量。
焊接球結構現場手工焊接影響因素比較大,不能保證焊縫探傷,從而影響質量。
4.安裝精度
螺栓球網架70%工作量在工廠預制,30%工作量在工作安裝,現場只需要扳手擰緊螺栓,簡便快捷,每天施工300-500平方。
焊接球結構現場焊接球安裝流程工序復雜:按圖下料→工裝放線→角度測算→定位點焊→滿焊→清理檢測焊縫。每天施工80-150平方,鋼管全部對焊,工作量太大工期慢。
5.除銹
螺栓球網架材料在工廠內機械拋丸除銹,噴漆,車間內條件好,增強了抗腐蝕性。
焊接球網架的鋼管及焊縫現場手工除銹,然后刷漆,焊縫部分易生銹,要階段性除銹刷漆維護,增加后期使用成本。
6.工程造價
螺栓球網架用鋼量比焊接球量整體加工成本高,周期快,工廠化制作,現場施工機械成本低,不需要搭設腳手架,節約成本。
焊接球材料價格低,但現場施工量大,焊接設備較多,電費較高,高級焊工多,腳手架施工平臺占用時間長,整體吊裝費用大。
- 分類:行業資訊
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- 發布時間:2022-04-12 13:15
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螺栓球網架和焊接球網架同樣都是網架,但是兩者還是存在一定差異的,下面我們主要從:生產質量、施工、焊接、安裝精度、除銹、工程造價,這6個方面來做區分。
1.生產質量
螺栓球網架結構采用實心球(45#鋼)及高強螺栓(40cr)栓接成型的節點球,其構件在生產車間內,由自動焊和數控機床完成,標準化程度高,加工精度及質量易于保證,螺栓球上螺孔之間角度精確,桿件內置10.9S高強螺栓,抗拉抗壓,傳力穩定平衡,質量加工精良,工地安裝快。
焊接球結構采用空心球和焊管在現場焊接對接,受氣溫及風速影響大,下料及焊接都是手動,下料定位、焊接,誤差大,精度低,且焊縫容易出現夾渣氣孔等質量缺陷,二級探傷通過率低,焊管在焊接前后有應力變形,存在安全隱患,使用后持續釋放,多種桿件之間夾角控制不精確,極易扭曲桿件,破壞平衡傳力,加大鋼構撓度。無法適應一行曲面及大跨度的工程要求,質量難以保證,有很大局限性。
2.施工
螺栓球網架施工對場地要求不高,需要場地有起步架安裝位置即可,施工方案靈活,可根據場地情況調整施工方案。施工周期短,不影響場地內作業生產。
焊接球網架施工對場地要求比較高,需要場地盡可能空曠平整,有利于網架在地面拼裝,能夠保證網架的拼裝質量。施工周期比較長,現場焊接量大,對焊接人員要求高,整體造成工期周期長,影響場地內作業生產。
3.焊接
螺栓球網架現場手工焊接量小,焊縫在廠內自動焊焊接,焊縫能夠保證二級探傷,能夠提高安裝質量。
焊接球結構現場手工焊接影響因素比較大,不能保證焊縫探傷,從而影響質量。
4.安裝精度
螺栓球網架70%工作量在工廠預制,30%工作量在工作安裝,現場只需要扳手擰緊螺栓,簡便快捷,每天施工300-500平方。
焊接球結構現場焊接球安裝流程工序復雜:按圖下料→工裝放線→角度測算→定位點焊→滿焊→清理檢測焊縫。每天施工80-150平方,鋼管全部對焊,工作量太大工期慢。
5.除銹
螺栓球網架材料在工廠內機械拋丸除銹,噴漆,車間內條件好,增強了抗腐蝕性。
焊接球網架的鋼管及焊縫現場手工除銹,然后刷漆,焊縫部分易生銹,要階段性除銹刷漆維護,增加后期使用成本。
6.工程造價
螺栓球網架用鋼量比焊接球量整體加工成本高,周期快,工廠化制作,現場施工機械成本低,不需要搭設腳手架,節約成本。
焊接球(qiu)材料(liao)價(jia)格低,但(dan)現場施(shi)工量(liang)大(da),焊接設備較多,電費(fei)較高(gao),高(gao)級(ji)焊工多,腳手架施(shi)工平臺占(zhan)用時間長,整(zheng)體吊(diao)裝費(fei)用大(da)。
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